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Automotive
Wiring Tips . . . Wiring Your Own Vehicle.
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Before
you start, have a plan . . . make a list.
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There
are a number of things that you should write down on your
list before you open the wiring kit box. Where will you mount
the fuse panel, how will you run the wires so they are neat,
organized, maintainable, and away from heat and sharp objects.
Although
we feel that you should have us wire your car, we know that
some of you that are reading this page feel that it is something
that you could do. We believe that some of you could wire
your own vehicle and there are some that can not. We are trying
to help those who feel that the can wire their own vehicle.
Just keep in mind that it may cost more for us to correct
mistakes and complete and installation, than it would cost
for us to do it from start to finish.
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Automotive
Wiring Tips
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I
know that you are excited with the new wiring kit that you
just picked up, and you can't wait to dig in and get that
kit installed. Stop! Close the box and read on . . .
Familiarize
yourself with the contents of the kit:
Open the kit and take a look at the contents. DO NOT open
any of the bags or individual packages. Usually the kits are
assembled to be installed in a specific order. You will easily
become confused if you jump ahead of yourself. Read the instructions
to gain an understanding of what you will be doing.
Tools
of the trade:
You
will need some standard tools to properly install your kit;
screw drivers, drill, drill bits and hole saw, etc. In addition
to the standard tools, you will also need a good pair of wire
strippers and the proper crimpers for the connectors that
you will need to crimp.
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Nice
try, but would you trust these connections ?
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This
is what your connections SHOULD look like !
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Mount
the fuse panel:
On
universal fuse panels, the hardest part of wiring a vehicle
for me is determining where to mount the fuse panel. The criteria
that I use to get this part right is:
- The
location of the fuse panel should be out of plain view,
but not stuffed up under the dash where you can't get to
it.
- You
should be able to change a fuse without breaking your back.
Trust me, the older you get, the less flexible you are.
- I
always mount the panel so that I can add a large wire clamp
to run the wires thru to keep everything neat. Did I mention
that you should run all of your wires neatly?
How
should you run your wires:
How and where you run your wires depends on the vehicle you
are wiring. On Model A's, I can usually run the wires down
the side kick panels. I use the driver side for engine management,
front lighting, and usually rear wiring. The passenger side
kick panel is used for the ignition wiring and anything else.
If I don't have clear access in the kick panels, I will drill
2 holes in the trans tunnel just below where it meets with
the firewall. This is a great place to run the wires if you
wish to keep them consealed. I use the left hole for lighting,
fan and horn . . . I use the right hole for sending units,
alternator, and starter connections. Where you run the wires
is up to you, but there are a few things that you should keep
in mind.
- Run
your wires neatly. I use a ton of zip ties because I run
a circuit and zip it to the harness. When I run another
circuit down the same path, I cut the previous zip tie and
install a new one. This helps to keep everything nice and
neat.
- Grommet
all holes that the wires will pass through and keep all
of your runs away from heat and sharp objects.
- Try
to hide as much of the wiring that you can. Don't hide it
so it is impossible to maintain, but don't have wires slung
all over the place.
At
this point you should be ready to start wiring. Follow the
instructions in your kit and you should be fine. Don't get
discouraged if it seems that the wiring is taking too long.
You are not in a race and you don't get bonus points by wiring
your vehicle quickly. It takes me a minimum 40-50 hours to
fully wire a car from start to finish. I am very particular
when I wire a car and you should be to. The last thing that
you want is to break down on the road, or worse, have an electrical
fire.
This
is an example of what your wiring should look like when you
are done:

This
panel is mounted under the dash where it is not seen, but
very easy to get to.
If
you feel at this point you are in over your head, give us
a call or send us a message.
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Universal
Kits - Tips when replacing existing wiring!
Heat/AC,
wipers, etc.
When you decide to update the wiring in your vehicle, you
could get yourself into a little trouble if you remove all
of the wiring before you start to install you new universal
kit. You mount your new fuse box and start to run and connect
your ignition, charging and lighting circuits, but hit a
wall when it comes to wiring your heat/ac, wipers and additional
circuits. Please consider the following before you tear
out those circuits.
Heat/AC
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Do yourself a favor and keep all of the original wiring
connected to the heat and ac unit intact until you are ready
to wire the entire system. If you do this, you will be able
to rewire one wire at a time.
Wipers
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Believe it or not, wipers can be confusing to wire if you
are not used to wiring them. Keeping the wires connected
from the switch to the wiper motor until you are ready to
rewire will save you a lot of head scratching and frustration.
Original
gauges -
You have to be careful wiring original gauges. At times,
original gauges will have a voltage reducer in line to drop
the voltage down to the gauge. Keep the gauge cluster wired
until you are ready to rewire. Just like the other circuits
mentioned, you will be able to rewire the gauges one wire
at a time.
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| Relays
. . . Who needs them? . . . You do! |
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SPDT
(Single Pole / Double Throw) Relay - Form C
This
is one of the most widely used relays. Think of this as anything
you need to switch and carry a substantual load based on a
certain condition, you can do it with this relay.
Right
out of the box, this relay has posts 30 & 87a internally
connected. When switched, the path changes to posts 30 &
87 and 87a becomes an open circuit.
Switching
the relay is accomplished by issuing a ground and 12v on posts
85 and 86.
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| Check
out the following links for more information on your automotive
relay wiring needs |
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SPDT
Relay Wiring Explained
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| Wiring
Automotive Electric Fans |
| Wiring
Automotive Electric Windows - Low Amperage Switches |
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GM
Column . . . what are all of these colorful wires?
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Looking
at your GM turn signal plug could be a little confusing if
you don't understand how it works and what the different colored
wires are. Here is a breakdown of those wires:

The
plug on your column should look something like the above drawing.
The thing to remember is that the plug is lettered and it
will plug into a female plug that has the same letters. The
wires must match up. Here is a list of the letters, colors,
and the function.
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| G
= Black - Horn Ground (Used to swirch horn relay) |
| H
= Lt. Blue - Left Front Turn Signal |
| J
= Blue - Right Front Turn Signal |
| K
= Brown - Hazard |
| L
= Purple - Turn Signal Power (Main Power) |
| M
= Yellow - Left Rear Turn Signal |
| N
= Green - Right Rear Turn Signal |
| P
= White - Brake Light |
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Ok,
so how does the turn signal switch work? Why don't I blow
a fuse when I have my turn signal on and I step on the brake?
Alright,
maybe you aren't questioning how it works, but I am. I was
always the son who took his toys apart to see how they worked.
I won't say whether or not they were ever put back together.
How
it works
- If you were to pull the turn signal switch apart, as I did,
you will find contacts attached to each of the colored wires
that pertain to the turn/brake lights. If your turn signal
is not switched and you step on the brake, the power is supplied
to the high side of the 1157 bulb (dual filament bulb) from
the brake light switch supplied through the White wire. This
happens because the contacts for the rear brake lights (Yellow
and Green) are in contact with the White brake contact.
When
you switch your turn signal (for this example we will say
left turn), the power is supplied by the Purple wire to the
Light Blue (left front) wire and the Yellow (left rear) wire
because the switching action actually moved contacts inside
your column. If you step on the brake, the only light that
will get power from the White brake power wire will be the
Green right rear. This is because the contact for the left
rear was switched to the turn signal power. Easy, right? Now
don't you feel better now that you have this great information?
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GM
- Headlight Switch Plug Wiring
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GM
- Column Ignition Switch Plug
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